If you’ve ever craved that perfectly melty, savory goodness from a fast-food favorite but wished you could make it fresh and exactly to your taste at home, this DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe is your dream come true. It brilliantly combines tender, juicy roast beef with ooey-gooey cheddar cheese sauce nestled between lightly toasted onion buns, with crispy, seasoned curly fries on the side. This recipe is budget-friendly, straightforward, and so satisfying that it’s bound to become a staple for quick weeknight dinners or casual weekend feasts.

DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe - Recipe Image

Ingredients You’ll Need

Gathering the right ingredients is key to nailing this recipe. Each element plays a crucial role: from the rich, savory roast beef and creamy cheddar cheese sauce to the soft onion buns and perfectly spiced curly fries, every bite promises a harmony of flavors and textures.

  • 1 lb deli-style roast beef: Thinly sliced and tender, it’s the heart of your sandwich, delivering that authentic savory flavor.
  • 1 can Ricos Premium Cheddar Cheese Sauce (15 oz): This melty, creamy cheese sauce coats the beef with luxurious richness that’s simply irresistible.
  • 4 onion sandwich buns: Lightly sweet with a whisper of onion flavor, these buns hold everything together perfectly and add a subtle depth.
  • 1 bag Arby’s Seasoned Curly Fries (frozen): Crispy, seasoned spirals that bring satisfying crunch and a little spicy kick to your meal.

How to Make DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe

Step 1: Warm the Roast Beef

Start by preheating your oven to 250°F. Gently wrap the deli roast beef in foil and place it on a baking sheet. Warm it for 8 to 10 minutes – this keeps the slices tender and juicy without drying them out. This step ensures every bite is perfectly heated through.

Step 2: Heat the Cheddar Cheese Sauce

While the beef warms, pour the can of cheddar cheese sauce into a small saucepan. Set the heat to medium-low and stir the sauce occasionally until it becomes smooth and warm. This slow heating helps maintain a velvety texture perfect for drizzling over the roast beef.

Step 3: Toast the Onion Buns

Toast your onion sandwich buns lightly. You can either butter the cut sides and toast them in a skillet, or place them under the broiler for 1 to 2 minutes until golden and slightly crisp. The toasting adds a wonderful textural contrast and enhances the buns’ natural sweetness.

Step 4: Bake the Curly Fries

While preparing the sandwiches, cook the frozen curly fries as per the package instructions, usually about 20 to 25 minutes at 425°F. The seasoning on these fries is just right – you want them crispy on the outside and fluffy inside, making them the perfect sidekick to your sandwiches.

Step 5: Assemble the Sandwiches

Layer warm roast beef generously on the toasted bottom bun. Next, drizzle or spoon the hot cheddar cheese sauce over the beef, letting it soak in for that indulgently cheesy bite. Cap the sandwich with the toasted top bun and get ready for an amazing meal.

Step 6: Serve with Curly Fries

Serve your DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe piping hot alongside a heaping pile of those crispy, seasoned curly fries. Every forkful and bite delivers a perfect combo of savory, cheesy, crispy, and tender.

How to Serve DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe

DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe - Recipe Image

Garnishes

Add a little fresh brightness with optional garnishes like sliced pickles or thinly sliced red onions for a hint of tang and crunch. If you’re feeling adventurous, a touch of horseradish sauce or a dash of hot sauce can elevate the flavor to next-level delicious.

Side Dishes

While curly fries are classic, this recipe pairs fabulously with a crisp garden salad or some crunchy coleslaw to balance the richness. For a fun twist, serve with a side of roasted veggies or baked beans for a more filling meal.

Creative Ways to Present

For a casual gathering, serve these sandwiches open-faced on wooden boards alongside the fries piled high on a shared platter. Wrap individual sandwiches in parchment paper for an easy, picnic-style presentation. You can also cut the sandwiches in half diagonally to showcase the melty cheese and tender beef layers.

Make Ahead and Storage

Storing Leftovers

If you happen to have any leftovers, wrap the sandwiches tightly in aluminum foil or airtight containers and refrigerate for up to two days. This keeps the roast beef moist and the cheese sauce ready to reheat without losing flavor.

Freezing

Freezing is not ideal for assembled sandwiches due to the soft buns and cheese sauce, but you can freeze leftover roast beef separately. Wrap it tightly in freezer-safe packaging and use within 2 months for best quality.

Reheating

Reheat sandwiches in a low oven (around 300°F) wrapped in foil to warm evenly without drying out. Heat the cheese sauce gently on the stove, and crisp up leftover curly fries in an air fryer or oven to bring back their crunchy goodness.

FAQs

Can I use a different type of cheese sauce?

Absolutely! While Ricos Premium Cheddar Cheese Sauce gives that authentic flavor, you can experiment with other creamy cheese sauces or even make your own for a personalized touch.

Are there healthier options for the curly fries?

Yes! You can opt for baked sweet potato fries or air-fried potatoes for a lighter side while still capturing that crispy satisfaction.

How do I keep the roast beef from drying out?

Warming the roast beef wrapped in foil at a low oven temperature preserves its moisture. Avoid overheating as it can make the meat tough.

Can I prepare this recipe for a large group?

Definitely. Just multiply the ingredient amounts and bake the fries and warm the beef in batches. It’s a crowd-pleaser that’s easy to scale up for family gatherings.

Is it okay to substitute the onion buns?

Onion buns really enhance the flavor, but you can use any soft sandwich buns or even hamburger buns if you prefer. Just make sure to toast them lightly for the best texture.

Final Thoughts

I can’t recommend this DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe enough for anyone craving a homemade fast-food classic. It’s easy, flavorful, and genuinely comforting — perfect for treating yourself or impressing friends without fuss. Grab your ingredients and get ready to enjoy one of the best sandwich experiences right in your own kitchen!

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DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.4 from 81 reviews
  • Author: Elizabeth
  • Prep Time: 5 minutes
  • Cook Time: 25 minutes
  • Total Time: 30 minutes
  • Yield: 4 sandwiches
  • Category: Sandwich
  • Method: Baking
  • Cuisine: American

Description

Enjoy a budget-friendly family favorite with these DIY Arby’s Roast Beef Cheddar Sandwiches paired perfectly with crispy seasoned curly fries. This recipe combines warm, tender roast beef with creamy cheddar cheese sauce on toasted sandwich buns, offering an easy and satisfying meal for any day.


Ingredients

Scale

Sandwich Ingredients

  • 1 lb deli-style roast beef
  • 1 can Ricos Premium Cheddar Cheese Sauce (15 oz)
  • 4 onion sandwich buns

Side Ingredients

  • 1 bag Arby’s Seasoned Curly Fries (frozen)


Instructions

  1. Preheat the Oven: Preheat your oven to 250°F to prepare for warming the roast beef without drying it out.
  2. Warm the Roast Beef: Wrap the deli-style roast beef in foil and place it on a baking sheet. Heat in the oven for about 8–10 minutes until warmed through but still moist.
  3. Heat the Cheese Sauce: While the beef is warming, pour the cheddar cheese sauce into a saucepan and heat over medium-low heat, stirring occasionally until melted and smooth.
  4. Toast the Buns: Lightly toast the onion sandwich buns either in a skillet or under the broiler for 1–2 minutes to enhance their texture and flavor.
  5. Cook the Curly Fries: Follow the package instructions to cook the seasoned curly fries, usually about 20–25 minutes at 425°F, until crispy and golden.
  6. Assemble the Sandwiches: Place the warm roast beef on the toasted bottom buns, drizzle generously with the warm cheddar cheese sauce, and top each with the toasted bun.
  7. Serve: Serve the assembled roast beef cheddar sandwiches hot with a side of crispy curly fries for a complete and satisfying meal.

Notes

  • To keep the roast beef moist, avoid overheating it; warming at a low temperature is key.
  • The cheddar cheese sauce can be substituted with homemade cheese sauce if preferred for a fresher taste.
  • For extra flavor, consider adding sliced pickles or onions to the sandwich.
  • Ensure the curly fries are evenly spread on the baking sheet for consistent crispiness.
  • Check the package instructions on the fries as cooking times may vary depending on oven type.

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